Flake Ice Machine

The Flake Ice Machine, also known as a flake ice maker, is a device designed to generate ice with specific characteristics:

• Ice thickness typically falls between 1 to 2.5 millimeters.
• The resulting ice is irregularly shaped, boasting an approximate cross-sectional area ranging from 20 to 50 square centimeters.
• The temperature of the ice produced is maintained at -15 degrees Celsius or lower.

This machine exhibits a wide production capacity, capable of generating flake ice ranging from 500 kilograms to 40 tons per day. Flake ice, distinguished by its larger cross-sectional area compared to other ice types, proves advantageous, particularly for cooling purposes. The machine’s continuous ice production capability renders it suitable for applications demanding a consistent and uninterrupted ice supply.

The inaugural flake ice machine was Invented in 1945. Employing sophisticated techniques, it generates flake ice with thickness ranging from 1 to 2/5 mm and irregular shapes, characteristic of this type of ice.

Characteristics of Flake Ice

Flake ice possesses several distinct characteristics:

• It is produced directly at temperatures ranging between -15 to -18 degrees Celsius.
• Flake ice maintains individual pieces without clumping, ensuring complete dryness and hygiene.
• Its relatively large contact surface and easy transportability contribute to its efficiency.
• Flake ice lacks sharp edges, making it an optimal choice for preserving and transporting delicate food items.
• Its small and lightweight nature renders it versatile for diverse applications.

Components of the Flake Ice Machine

The Flake Ice Machine comprises a set of equipment listed as follows:

• Ice Drum
• Refrigeration Compressor (Freon or Ammonia)
• Heat Exchangers (Ice Drum or Evaporator, Condenser)
• Valves and Control Instruments
• Electrical Panel and Control Equipment
• Pipes and Connections
• Cables
• Water Pump
• Water Storage Tank

When selecting equipment types, it’s crucial to align with project needs and budgetary limits. Evaluating factors such as opting for a Freon or ammonia refrigeration compressor, deciding between an evaporative or air-cooled condenser requires careful consideration. For precise insights into equipment types and brands, we highly recommend consulting with our experts through the “Contact Us” page. Our specialists can offer tailored guidance to ensure optimal equipment selection for your specific requirements.

Advantages of a Flake Ice Machine

Safe and Hygienic Ice Production

• All components in contact with the ice are crafted from materials like stainless steel 304, pure aluminum alloy, and polyethylene, ensuring the ice’s purity and compliance with HACCP standards.
• Ensuring the provision of sanitary water for the machine is vital in maintaining the ice’s hygiene.

Ease of Maintenance and Mobility

• Equipment design facilitates easy replacement of old parts with new ones.
• Water and refrigerant pipes are easily detachable, enabling relocation of the machine and reinstallation of piping as needed.

Exceptional Electrical Control System

• Utilization of top-brand electrical components extends service life and reduces maintenance costs.
• Fully automatic compressor refrigeration control enhances performance and increases the COP parameter.
• Provision for an HMI (Human-Machine Interface) on the control panel allows for monitoring refrigeration parameters upon request.
• The control system is designed to comply with international general standards.

Applications of Flake Ice Machine

• Civil engineering and dam construction for concrete cooling
• Fisheries and aquaculture processing
• Food industries
• Artificial ski slopes
• Medical industries and facilities
• Chemical, paint, and resin industries
• Medium and large supermarkets
• Medium and large restaurants
• Residential and tourist complexes

Flake ice accelerates heat transfer through melting thanks to its expanded surface area. This rapid cooling aids diverse processes, including regulating concrete temperatures in batching plants and maintaining freshness for perishable items like fish and chicken.

Flake Ice Maker with Seawater

The flake ice maker designed for seawater usage directly utilizes seawater for ice production, predominantly employed in on-water applications like ships, boats, and fishing vessels.

Atlas Refrigeration Services for Flake Ice Maker

Atlas Refrigeration Co. stands ready to provide optimal solutions tailored to your needs and budget for flake ice makers. With a distinguished 40-year legacy in the country’s refrigeration industry and a track record of successfully executing numerous turnkey projects (EPC), our company specializes in offering comprehensive services. From design and construction to implementation, training, operation, and after-sales support, we cater to our valued customers’ flake ice maker requirements, ensuring satisfaction at every stage of the process.

Flake Ice Maker Design

At Atlas Refrigeration, our experienced and adept technical team specializes in designing flake ice makers tailored to the unique conditions of each project. Recognizing the diversity across projects, including variations in water temperature, geographical factors, and specific production requirements, our experts approach each industrial flake ice maker design as a distinct and individual undertaking. We prioritize customized solutions, ensuring that every flake ice maker is meticulously crafted to suit the specific needs and intricacies of each project.

Design Conditions for Industrial Flake Ice Maker

• Inlet water temperature: 16+ degrees Celsius
• Operating ambient temperature: 25+ degrees Celsius
• Ice thickness: 1.5 to 2.2 millimeters
• Usable refrigerants: Ammonia (R717) Freon (R22, R404A, R507A)

The design and development of the flake ice maker structure have been meticulously crafted, prioritizing heightened efficiency in heat transfer within the system. Internal scraping technology, employing rotating blades with fixed drums, has been integrated into the construction of flake ice maker drums. This design approach yields several advantages, including the minimization of energy losses, ensuring proper refrigerant circulation, and reducing the risk of refrigerant leaks. These measures underscore our commitment to optimizing performance while prioritizing safety and efficiency in our flake ice maker designs.

Construction of Flake Ice Maker

The construction of the flake ice maker drum prioritizes durability and resistance against corrosion. We utilize stainless steel 304 or 316, known for their corrosion-resistant properties, ensuring prolonged longevity and resilience. The ice scraper blade is crafted from a similar alloy steel to maximize its service life. Employing top-notch welding technology and employing metal treatment and stress relief operations during construction bolsters the machine’s strength and reliability.

Furthermore, our commitment to quality extends to the use of control and electrical equipment sourced from renowned brands such as Danfoss, Siemens, among others. This deliberate choice ensures the manufactured ice makers maintain exceptional quality standards and durability, aligning with our commitment to delivering high-quality, reliable products.

Water Return System in Flake Ice Maker

The flake ice maker incorporates a water return system designed to collect excess water that drips from the internal walls. This collected water is channeled into a tray situated beneath the drum and then redirected back to the water reservoir. This system serves a dual purpose: it enhances the efficiency of the flake ice maker by reusing returned cold water while preventing water leakage onto the flake ice. Ultimately, this setup effectively prevents the formation of hard ice masses, ensuring consistent and high-quality ice production.

Implementation of Flake Ice Maker

The successful implementation of flake ice makers necessitates a collaborative effort involving specialists across multiple disciplines. A seamless system requires the collaboration of refrigeration, mechanical, electrical, and metallurgical experts alongside welding technicians, electricians, and technical personnel. At Atlas Refrigeration, our experienced technical team takes pride in its ability to mobilize across different regions of Iran, having undertaken numerous successful projects in this domain. This collaborative approach ensures the effective installation and commissioning of flake ice makers, delivering reliable and efficient systems to our clients.

Operation and Maintenance of Flake Ice Maker

The longevity and uninterrupted ice production of the flake ice maker hinge on its proper operation, routine preventive maintenance, and periodic servicing. At Atlas Refrigeration, we emphasize these aspects by imparting training to operators and technical staff, equipping them with the necessary checklists. This proactive approach ensures that our clients have the knowledge and tools required to operate and maintain the flake ice maker optimally, thereby extending its lifespan and ensuring a consistent ice production process.Top of Form

After-Sales Services for Ice Makers

We believe that sales mark the start of a commitment rather than the conclusion of a transaction. Upholding this principle, Atlas Refrigeration remains dedicated to promptly resolving potential issues concerning various types of ice makers, including flake ice makers and block ice makers. To ensure the convenience of our valued customers, our manufactured flake ice makers are accompanied by a one-year warranty and benefit from 10 years of comprehensive after-sales service. This commitment reflects our ongoing dedication to customer satisfaction and support long after the initial purchase.

Price of Flake Ice Maker

Estimating the cost of an industrial ice maker entails a detailed analysis of project-specific parameters and technical specifications. This process ensures the assurance of quality, production stability, and user-friendly operation. At Atlas Refrigeration, we offer complimentary customization and quoting for your unique designs. For consultations and precise pricing information, please reach out to our experts via the ‘Contact Us’ page. Feel free to refer to the table below for an overview of flake ice maker prices. To obtain accurate and current pricing, simply connect with Atlas Refrigeration.