Ice Making; Application, Types of Ice Makers, and Ice Factory Specifications

The foundation of an ice factory comprises ice-making machinery, associated equipment, and supplementary facilities like packaging systems and depots. As refrigeration industry experts, we rely on renowned brands for constructing ice makers, utilizing top-notch electrical and mechanical components. Employing high-performing pumps, compressors, and efficient heat exchangers ensures optimal performance and stable ice production. The cost of an ice maker hinges on factors like production capacity, factory location, and water accessibility. Reach out to us for pricing details. Our industrial ice makers include a one-year warranty and a decade of after-sales service.

Applications of Industrial Ice Makers in Different Industries

Industrial ice makers play a vital role across many industries thanks to their ability to produce ice continuously and in large volumes. From fisheries and the food sector to construction, pharmaceuticals, restaurants, and entertainment centers, the demand for industrial ice is extensive. In fisheries, ice is essential for preserving and transporting seafood to maintain freshness. In dairy and food industries, it serves as an energy storage medium and a cooling agent during production processes. In large-scale construction projects, ice helps regulate the temperature of concrete and ensures the desired strength is achieved. Beyond that, ice also finds wide use in chemical production, healthcare facilities, supermarkets, restaurants, and even artificial ski resorts.

Industrial Ice Makers for Concrete Batching and Temperature Control

In construction projects, regulating the temperature of concrete during mixing and curing is critical. Using ice produced by industrial ice makers helps cool the concrete and prevents thermal cracking. This is especially vital in hot climates and large-scale infrastructure projects, where proper temperature control ensures the long-term strength and durability of the concrete.

Industrial Ice Makers in the Dairy and Food Industries

The dairy and food industries rely on precise cooling systems to ensure high-quality production. In this sector, industrial ice serves both as an energy storage medium and as a cooling agent. In dairy plants, ice helps regulate temperatures during production processes, while in the food industry it is widely used to preserve raw materials, prevent spoilage, and extend product shelf life.

Industrial Ice Makers in the Pharmaceutical and Healthcare Sectors

The medical and pharmaceutical fields are also major users of industrial ice. Hospitals and healthcare centers require stable low temperatures for storing medicines, vaccines, and laboratory samples — a demand efficiently met by industrial ice makers. In addition, ice plays a direct role as a cooling medium in certain pharmaceutical and chemical production processes.

Our experienced team is ready to provide expert consultation on selecting the right industrial ice maker, designing ice-making solutions, and estimating the costs of equipment and related systems, ensuring tailored solutions for every project.

Types of Industrial Ice Makers

The type of industrial ice maker depends on how the ice will be used. In fact, the application determines which machine is the right choice. For example, in hot climates, block ice is preferred because it lasts longer, while for cooling specific products such as poultry, flake or crushed ice is more suitable since its larger contact surface speeds up heat transfer and cooling. Below are the main types of industrial ice makers:

Block Ice Makers

Block ice makers generally use molds of 10 kg, 16 kg, or 25 kg, which can be manufactured from galvanized or stainless steel. Their production capacity ranges from 500 kg up to 200 tons per day. Block ice offers a major advantage in hot regions due to easier and more cost-effective storage, handling, and transport. These machines are available in both fixed and portable models. In portable systems, all equipment is mounted on a skid, making them easy to move and operate by simply filling the tank with water and connecting power. Portable block ice makers with stainless steel molds can produce up to 3 tons of ice per day.

Flake Ice Makers

Flake ice makers produce irregularly shaped flakes, usually 5–8 cm² in size and about 2 mm thick. Thanks to their rapid cooling ability and large surface area, they are ideal for many applications. Flake ice machines are built in different designs (with fixed or rotating blades) and are widely used in food processing, fish and seafood storage, and concrete cooling. Production starts continuously just a few moments after the machine is switched on.

Cube Ice Makers

These machines produce cube-shaped ice measuring 2 to 5 cm per side. Because cube ice melts slowly and has a clear, attractive appearance, it is perfect for serving drinks in restaurants, cafés, and hotels. Cube ice makers come in compact undercounter models for limited spaces as well as larger standalone units, with capacities ranging from 50 kg to over 500 kg per day.

Tube Ice Makers

Tube ice machines produce cylindrical ice with diameters and lengths typically between 2 and 5 cm. Known for efficient cooling and easy handling, tube ice is widely used in the beverage industry, chemical processing, concrete cooling, and food preservation. These machines are available in both fixed and portable models, with capacities from 500 kg to more than 50 tons per day. Equipped with features such as automatic defrost, energy-saving operation, and stainless steel construction, tube ice makers ensure high-quality, consistent production.

Slurry Ice Makers

Slurry ice machines produce a semi-liquid mixture of fine ice crystals and water, resembling snow. Due to its excellent heat transfer properties and ability to conform to different shapes, slurry ice is highly effective for cooling and preserving perishable goods such as seafood and fresh produce. These machines are available in a wide range of sizes — from compact units for small-scale operations to large systems capable of producing several tons of slurry ice per day.

In conclusion, selecting the right ice maker requires a thorough assessment of the project’s needs. Our expert team can provide tailored engineering solutions to help you choose the most suitable industrial ice maker and design the optimal system.

Common Capacities of Industrial Ice Makers

Industrial ice makers are manufactured in a wide range of capacities to meet the needs of everything from small operations to large-scale industries. Choosing the right capacity depends on daily ice consumption, application type, and available space. Below, we introduce the most common industrial ice maker capacities.

1-Ton Industrial Ice Maker (Per Day)

The 1-ton ice maker is available in two models: 600 kg/day and 1,200 kg/day, both mounted on a skid and easily portable. The units feature a water tank and stainless steel molds, with the smaller model designed with 20 molds of 10 kg each and the larger with 40 molds of 10 kg each. Each production cycle takes about 8 hours, allowing the 600 kg unit to produce 60 blocks and the 1,200 kg unit to produce 120 blocks of 10 kg ice per day. This capacity is ideal for ice retail shops, restaurants, catering services, and small-scale food industries.

3-Ton Industrial Ice Maker (Per Day)

For producing 3 tons of ice per day, an 80-mold unit is recommended. Similar to smaller models, it is skid-mounted and portable. Each freezing cycle takes around 8 hours, allowing the machine to complete three cycles per day and yield about 2,400 kg of ice in total. As with the other models, both the tank and molds are made of stainless steel to ensure durability and hygiene. This capacity is particularly well-suited for medium-sized fisheries, food packaging workshops, and small-scale concrete projects.

5-Ton Industrial Ice Maker (Per Day)

The 5-ton ice maker is an ideal choice for facilities that require higher daily ice volumes while also valuing flexibility in design. These units can be built in two configurations:

• Portable skid-mounted models with stainless steel tanks and molds, similar to the smaller capacities.
• Fixed, custom-built models with larger 16 kg or 25 kg molds, available in the customer’s preferred material.

Thanks to its higher output, this capacity is commonly used in food processing facilities, larger production workshops, fisheries, as well as medium-scale concrete batching and construction projects.

10-Ton Industrial Ice Maker (Per Day)

The 10-ton industrial ice maker falls into the category of large-capacity machines, designed for projects with high daily ice demand. It is equipped with 200 molds of 25 kg each, completing a cycle every 12 hours and producing a total of 400 blocks — equal to 10 tons of ice per day.

This capacity can be designed in two ways:

• Ammonia-based systems with open-type compressors, offering high efficiency and durability for heavy-duty industrial applications.
• HFC/HFO refrigerant systems, suitable for projects that require high capacity but face technical or economic limitations in using ammonia.

The 10-ton model is particularly suited for large-scale production facilities, food processing plants, and construction projects with intensive cooling requirements.

20-Ton and Larger Industrial Ice Makers (Per Day)

The 20-ton ice maker falls into the upper mid-capacity range and delivers substantial daily output. The system includes 400 molds of 25 kg each, completing a cycle every 12 hours to produce a total of 800 blocks, equal to 20 tons of ice per day.

For this capacity, our recommendation is to use an ammonia-based open-type system, as it provides higher efficiency, lower energy costs, and greater durability in long-term operation. The tank is made of durable steel, while the molds can be manufactured in either galvanized or stainless steel, depending on customer preference. Ice release is carried out through a hot-water defrost system.

These 20-ton units are widely used in large fisheries terminals, high-consumption food industries, concrete batching projects, and bulk ice distribution centers. Higher capacities above 20 tons can also be custom-designed to meet specific project requirements.

Energy Consumption and Installation Requirements of Industrial Ice Makers

The energy consumption of an industrial ice maker depends on its capacity, the type of refrigerant, and the efficiency of the compressor. At higher capacities, ammonia-based systems are generally preferred due to their higher efficiency and lower operating costs compared to HFC/HFO systems. Installation requires sufficient space for the skid and auxiliary equipment, reliable electricity and water supply, and proper heat rejection or ventilation for the condenser. When planning the installation site, ease of maintenance and operator safety considerations should also be taken into account.

Power Consumption of 5-Ton and 10-Ton Industrial Ice Makers

The power consumption of industrial ice makers varies depending on capacity and operating conditions. For 5-ton units, the electrical current typically ranges from 38 to 40 amps, while for 10-ton units it averages between 80 and 90 amps. These values may fluctuate slightly based on system efficiency, ambient temperature, and installation conditions, but they provide a reliable basis for estimating electrical supply requirements and control panel design.

Three-Phase Power Requirement and Ventilation

Almost all industrial ice makers require three-phase power due to their high energy demand. The only exception is the 20-mold model with a 600 kg/day capacity, which can operate on single-phase power and is suitable for small workshops or locations without access to three-phase electricity. In both cases, the unit must be installed in a space with proper ventilation to allow heat from the condenser to be released effectively. Adequate airflow not only improves system efficiency but also prevents unnecessary strain on the equipment.

Water Quality, Hardness, and Scale Filtration

The water supplied to the machine is directly converted into ice, which makes its quality critically important. High hardness levels or the presence of minerals and suspended particles can cause the ice to appear cloudy and diminish its quality. Mineral deposits on the tank and molds also reduce efficiency and accelerate equipment wear. To prevent these issues, it is essential to install a proper water treatment system along with a scale filter at the machine’s inlet. This ensures the ice remains clear and hygienic while extending the service life of the equipment.

Advantages and Disadvantages of Industrial Ice Makers

Industrial ice makers play a vital role in many industries by improving efficiency, ensuring a reliable supply of ice, and reducing costs associated with purchasing and transporting ready-made ice. These machines can produce ice continuously with consistent quality, meeting the high demand of various applications. Their ability to produce ice in different sizes and shapes makes them versatile for diverse projects, while compliance with hygiene standards and reduced risk of contamination are additional advantages compared to transported ice.

At the same time, industrial ice makers come with certain challenges. The initial investment for equipment, installation, and infrastructure is relatively high, followed by ongoing expenses for maintenance, energy consumption, and trained personnel. They also require adequate installation space and proper ventilation. Their technical complexity increases the risk of mechanical breakdowns, often requiring skilled operators or service technicians. Furthermore, high water consumption and sensitivity to water quality can present limitations in some settings.

Overall, industrial ice makers are an efficient solution for industries with significant ice demand, but investment decisions should weigh both their advantages and the associated operating costs.

Components of an Industrial Ice Maker

Industrial ice-making systems consist of several key components that work together across all types of machines to produce ice. These include:

Compressor – The core of the refrigeration system, responsible for circulating the refrigerant and providing the cooling required to freeze water into ice.

Evaporator Coil – Where the refrigerant evaporates and absorbs heat from the water, creating the conditions necessary for freezing.

Condenser – Removes the heat absorbed from the water and the compressor motor. Condensers may be water-cooled or air-cooled, depending on the system design.

Water Filtration System – Ensures clean and impurity-free water, particularly important when ice is used for food or medical purposes, resulting in higher ice quality.

Ice Molds – Found in block ice makers, these molds hold a set volume of water to form ice blocks and can be made from galvanized or stainless steel.

Pumps – Supply water throughout the system, both for ice production and for cooling the condenser.

Insulation Materials – High-quality insulation reduces heat transfer, improves production efficiency, and lowers energy consumption.

Together, these components enable the reliable, integrated operation of industrial ice makers to meet the demands of a wide range of industries.

Key Maintenance Considerations for Industrial Ice Makers

To ensure stable, long-term performance, regular preventive maintenance is essential. Cleaning internal surfaces, molds, and auxiliary equipment prevents scale buildup and contamination, ensuring hygienic ice production. Water filters should be cleaned or replaced regularly to maintain water quality. Condensers, whether air-cooled or water-cooled, must be inspected and cleaned frequently to prevent efficiency loss.

Monitoring ice output, operating temperatures, and refrigerant levels helps detect issues early. Electrical wiring and connections should also be checked periodically to prevent hazards. Moving parts such as bearings require lubrication, and mechanical components including compressors and pumps should be routinely inspected and replaced if worn or damaged. Following these practices extends equipment lifespan and preserves ice quality during operation.

Factors Affecting the Price of an Industrial Ice Maker

The price of an industrial ice maker depends on several factors, including the type of ice, production capacity, brand, and quality of components used. For an accurate cost estimate, you can contact our specialists to receive the most suitable solution at the best price in the shortest possible time. For more details on different machines, such as flake ice makers and block ice makers, click here.

Key Considerations Before Purchasing an Industrial Ice Maker

When investing in an industrial ice maker or setting up an ice production plant, several factors should be carefully evaluated to ensure you choose the right equipment for your specific needs.

Type of Ice

Determine the type of ice required for your application — for example, flake ice for poultry and seafood, block ice for hot climates, or tube ice for beverages. Consider the size and shape of the ice, as this directly impacts cooling efficiency and suitability for different uses.

Production Capacity

Evaluate the daily output, usually measured in kilograms or tons, to ensure it meets your operational needs. Anticipate peak demand periods and confirm that the machine can handle them without compromising performance.

Energy Efficiency

Assess the machine’s power consumption and look for energy-efficient models to lower operating costs and reduce environmental impact. Also, review the cooling system — air-cooled or water-cooled — and select based on energy efficiency and water availability. In some cases, water-cooled systems provide higher efficiency.

Water Quality

Ensure that your water supply meets the machine’s specifications and hygiene standards. Poor water quality can reduce ice clarity, lower system performance, and increase maintenance needs.

Installation Requirements

Check the space and infrastructure required for installation, including plumbing, drainage, and electrical supply. The site must also provide suitable conditions, such as proper ventilation for air-cooled systems and hygienic surroundings.

Price and Operating Costs

Take into account both the initial investment — purchase and installation — and ongoing operating expenses, including electricity, water, labor, and maintenance. Evaluating total cost of ownership will help you make a more informed decision.

Our services for Ice making plants

• Engineering: In the “Engineering” phase, Atlas Company takes pride in crafting all the necessary ice factory equipment with professional engineering proposals. We assist in optimizing technical solutions and providing building design insights, tailoring the best ice production methods based on available space and specific needs. The selection of ice type (molded, flake, etc.) stands as a critical consideration during the design phase.
• Assembly and Installation: During the “Assembly and Installation” phase, our resident engineers and technicians travel across the region to place equipment in designated locations and carry out component installations.
• On-Site Project Training: In the “Training” phase, our engineers share knowledge with qualified individuals on-site, enabling stakeholders to autonomously operate and manage the ice factory proficiently.
• After-Sales Services: For routine servicing or technical issues, our after-sales service team is available remotely or on-site at the ice factory.

At Atlas Refrigeration Company, we don’t merely sell equipment; we offer customized solutions tailored to your needs, resolving current issues and supporting future system management. Understanding the uniqueness of each project, we design your ice maker project for maximum efficiency and profitability, relying on our engineering skills and team experience.

Ice Machine Price

The cost of an ice maker depends on ice type, production capacity, brand and equipment type. For an accurate estimate of an industrial ice maker’s price, reach out to us for the most suitable and competitive solution delivered promptly.

Entrust your project to professionals! The construction of industrial ice makers and pricing estimations rely heavily on the technical team’s experience and skills, ensuring an efficient and profitable plan.

In manufacturing industrial ice makers and determining the most suitable price for the ice production project, the experience and expertise of the technical team play a significant role in the efficiency and profitability of the project.

Closing Remarks

An overview of an ice factory, encompassing production, storage, and utilization, involves intricate considerations around refrigeration equipment, storage facilities, and associated structures. Selecting an industrial ice maker demands thorough deliberation on aspects like device pricing, maintenance, skilled labor, water accessibility, and the optimal ice type suitable for specific requirements. The choice of an ice maker should align seamlessly with regional needs and conditions. Atlas Company consistently caters to its customers’ requirements by leveraging diverse equipment options and tailoring ice-making specifications accordingly. to ensure that the ice produced by the appropriate ice maker meets market standards and has a higher standard compared to competitors.